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Job description
Location: Chakan, India
Responsibilities & Key Deliverables
Drawing Study & Part Feasibility study from foundry point of view
APQP review for tool progress/part development
To conduct Process audit, MPPAP audit & MPPAP approval
CIR Preparation, discussion & Sign Off with suppliers.
Casting/ Al Forging/Al Heat Treatment/Extrusion supplier assessment
Knowledge on Casting 3D model and simulation study
Able to resolve the quality issues related to GDC / LPDC/HPDC castings parts.
Accelerated PPAP Involvement: Streamline the PPAP and PSW processes, ensuring rapid part approval while maintaining strict quality adherence.
Part development Feasibility at supplier end/toolmaker end.
Monitor and ensure tool progress/tool inspection /part development
Sample Manufacturing and sample inspection for cut section/mechanical properties/layout/Metallurgical properties/ Casting defect.
Conduct FTR for new development part and die duplication for all plants
Material cost reduction through casting weight reduction, process improvements.
Agile Process Development: Continually refine and implement processes/tools for supplier component development, ensuring adaptability and rapid response to changes.
Rapid Problem Solving: Lead swift resolution initiatives, employing the 8D Problem Solving Approach, ensuring minimal downtime and disruption.
Experience
7-10 Years
Industry Preferred
Automotive
Qualifications
B Tech Metallurgy/Mechanical
General Requirements
Agility to drive, ensure accelerated delivery timelines, maintain impeccable quality standards, and facilitate rapid problem resolution in the supplier technic toal assistance domain. Specific desirable experiences/ Preferred knowledge areas : Knowledge of Engine,Casting (Al&GCI), Heat treatment, Powder Metallurgy, Extrusion, Special Processes. Knowledge of various assembly methods, Automation technologies, Poke yoke and Functional testing Excellent Audit skills Knowledge of quality tools ISO/TS quality systems, Knowledge about APQP / PPAP / PFMEA/ MSA / SPC / DCP / GD &T Handling of Inspection Equipements and metrological knowledge Structured Problem solving Techniques like QC Story, G8D Capacity analysis skills Project Management skills Knowledge of VAVE Proficiency in Microsoft Excel, PPT, Word etc.,
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