Battery Pack - Maintenance

Location: Zaheerabad, India

Responsibilities & Key Deliverables

• Monitor and ensure timely execution of Preventive, Predictive, and Condition-Based Maintenance (CBM) activities to improve equipment reliability and customer satisfaction.

• Maintain and troubleshoot Battery Shop equipment including KUKA Robots, Slat Conveyors, Testing Machines, Nitrogen Generators, AHUs, Sealant Dispensing Systems, Servo Motors, Pneumatic and Hydraulic Systems .

• Possess strong knowledge of electrical layouts, control panels, wiring diagrams, and equipment components.

• Handle equipment hardware, software, parameter loading, programming, and system restoration activities.

• Demonstrate expertise in Siemens PLCs, HMIs, SCADA, Vision Systems, VFDs, Servo Motors, and Wireless Communication Systems .

• Perform PLC programming, HMI configuration, I/O module configuration, robot teaching, and system integration activities.

• Independently diagnose and resolve equipment breakdowns through effective troubleshooting.

• Maintain systematic backups of PLCs, HMIs, VFDs, robots, and PC-based machines.

• Monitor and maintain insurance and consumable spare inventories while ensuring timely availability of critical spares.

• Improve MTTR and MTBF through proactive Kaizen and reliability improvement initiatives.

• Optimize spare consumption and reduce maintenance costs through systematic planning and control.

• Drive continuous improvement in maintenance effectiveness through PM, TBM, and CBM initiatives.

• Ensure equipment safety by monitoring safety interlocks and implementing suitable Poka-Yoke mechanisms.

• Support uninterrupted production through efficient maintenance planning and execution.

Preferred Industries

Manufacturing
Automobile
Manufacturing & Trad

Education Qualification

BTech Electrical/Electronics

General Experience

B.Tech - 3 - 6 years.Diploma - 7 - 10 years

Critical Experience

Automation - preferably siemens

Robo operation and maintenance – preferably KUKA

Servo Drives maintenance.

Sealant dispensers - Maintenance

Air handling units, Nitrogen generator - maintenance

Basic knowledge of Pneumatics and hydraulics

Basic knowledge of battery manufacturing process

System Generated Core Skills

Process Knowledge - Assembly
Testing
Customer Delight
Stakeholder Management
PQCDSM
Employee Management
Skill Development
Innovation
Shop Floor Management
Production Management
Communication Skills
Relationship Management
Occupational Health and Safety Management System (OHSAS)
System Documentation
TS 16949 - Quality Management System
ISO 14001 - Quality Management
OHSAS 18001 - Occupational Health & Safety
Total Productive Maintenance (TPM)
Continuous Improvement
Process Development
Productivity Improvement
Customer Orientation

System Generated Secondary Skills