TM / Line Incharge - Battery Pack Assembly

Location: Gurgaon, India

Function

Plant Operations

Pay Band

E4 to M2

Role

As the TM - BATTERY PACK ASSEMBLY you will be part of the Plant Operations and will report to the Section Head - Battery Pack Assembly. The purpose of your role will be tolLead the organization’s Digital Factory strategy by driving Industrial IoT (IIoT), MES/MOM architecture, Digital Twins, and advanced analytics. Build robust digital-first manufacturing frameworks with a focus on high precision, automated production environments such as EV Battery Assembly.

A purpose driven role for you

Your key responsibilities will include, but not limited to:

1.Ensure the Manufacturing Feasibility of New Products

• Implement digital twin, 3D simulation, and virtual commissioning solutions to validate NPI feasibility.
• Collaborate with R&D, IT, and Capex teams to ensure seamless digital integration during early product design.

2.Proposing the Platform Strategy & Standardization of the Components during design Stage of New Mode

• Standardize enterprise IIoT architecture, PLC communication protocols, and MES data structures across plant lines.
• Establish end-to-end data serialization protocols to ensure 100% component-to-pack traceability (e.g., cell-to-pack traceability, BMS flashing, and EOL test logs).
• Coordinate closely with internal IT teams to seamlessly integrate OT shopfloor systems with IT infrastructure for real-time data execution.

3.Study the Assay / Mfg. process during M1/M2 Event

• Execute virtual commissioning simulations to validate automation pathways prior to physical M1/M2 builds.
• Deploy smart quality and traceability systems to capture real-time process data during trial prototype runs.

4.Waste Reduction during Manufacturing

• Leverage IIoT data analytics and AI/ML models to optimize OEE, FPY, and eliminate unplanned downtime.
• Implement smart quality control mechanisms (SPC, defect analytics) to identify and remove shopfloor waste.

5.People Development

• Upskill plant engineering and battery shopfloor teams on digital tools, IIoT dashboards, and smart factory applications.
• Drive shopfloor change management and build plant team capability for high adoption of digital systems

A Day in the life

The purpose of your role will be to Lead the organization’s Digital Factory strategy by driving Industrial IoT (IIoT), MES/MOM architecture, Digital Twins, and advanced analytics. Build robust digital-first manufacturing frameworks with a focus on high precision, automated production environments such as EV Battery Assembly.

Academic Qualification & Experience

• B.Tech / M.Tech in Mechanical, Electrical, Electronics, Mechatronics, or Production Engineering.

• 7–10+ years in Manufacturing Automation, Digital Engineering, or Industry 4.0 implementations (EV / Automotive component exposure preferred).

• Proven track record in Automotive or EV Battery Pack Assembly (BPA) environments.

• Hands-on exposure to Greenfield plant setups, CAPEX project execution, and digital transformation roadmaps.

Technical Skills/Knowledge

• Project Management Skills
• Digital Systems: IIoT, PLC/SCADA, MES/MOM, and ERP/PLM integrations.
• Simulation & Engineering: Digital Twin, 3D Simulation, and Virtual Commissioning.
• Data & Quality: Power BI, Python, SQL, AI/ML models, SPC, and Traceability.
• Industrial Electronics & Controls: PLCs, HMIs, vision/barcode scanners, industrial cabling, IO architecture, and SCADA systems
• Battery testing protocols: leak testing, high-voltage insulation, BMS integration, and EOL testing.

Behavioural Skills

• Strong interpersonal skills
• Effective communication skills
• Critical thinking & intellectual capabilities to analyse problems
• Negotiation skills
• Proactive approach

What will it be like to work for Hero

As the world’s largest manufacturer of motorcycles and scooters for the last 25 years , Hero is where you will get to work with the brightest innovators, passionate about being the best in what they do. You will become a part of India’s proudest legacy, a brand that is celebrated by 130 million Indians and is now taking over the world with its manufacturing superpower.

If you are someone who dreams big and goes after their dreams with absolute conviction, Hero is your place to be. At Hero, we are building a cutting-edge future of mobility, pushing frontiers of innovation and aiming for the very best. Choose to be with the best, choose to be your best.

About Hero

Hero MotoCorp, headquartered in New Delhi, India, is the world's largest manufacturer of motorcycles and scooters for 25 consecutive years with ~$5 billion revenue. The Company's global footprint spans 52 countries across Asia, Africa, Europe, Central and Latin America with a customer base of over 130 million. The Company operates eight manufacturing facilities - six in India and one each in Colombia and Bangladesh- along with two Research and Development centres: Centre for Innovation and Technology (CIT) in India and Tech Centre Germany (TCG).
Hero MotoCorp is driving the transition to electric mobility through VIDA, powered by Hero.

Strategic alliances with Harley-Davidson and Zero Motorcycles support the design and development of premium and electric motorcycles, respectively. Further demonstrating its commitment to the EV future, the Company has made strategic investments in two- and three-wheeler EV manufacturers, Ather Energy and Euler Motors. Hero MotoCorp is the only Indian two-wheeler manufacturer listed on the prestigious Dow Jones Sustainability Index (D/SI).

Hero MotoCorp's Executive Chairman, Dr. Pawan Munjal, was named to the 2025 TIME100 Climate List of the 100 most influential leaders driving business climate action.

Beyond mobility, Hero MotoCorp is a major global promoter of sports, including golf, football, field hockey, and cricket. Hero MotoSports Team Rally is India's flag bearer in global rally racing.